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Seite 1 - OPER ATOR'S MANUAL

OPER ATOR'S MANUAL2-FRONTPREMIERREAR DISCHARGEMOWERSMAN0475(Rev. 6/22/2007)Tested. Proven. Unbeatable.PRD6000PRD7200PRD8400

Seite 2 - 2 Introduction

10 OperationMAN0475 (9/21/2005)OPERATIONThe operator is responsible for the safe operation ofthe mower. The operator must be properly trained.Operator

Seite 3 - Introduction 3

Operation 11MAN0475 (9/21/2005)1. Attach the mower hitch pins to the lower tractor liftarms and secure. 2. Attach tractor top link (1), Figure 2, to m

Seite 4 - 4 Introduction

12 OperationMAN0475 (9/21/2005) Figure 5. Height Adjustment with Caster Arm SpacersTRACTOR TOP LINK ADJUSTMENT When the cutting height is set, adjust

Seite 5 - Safety 5

Operation 13MAN0475 (9/21/2005) Figure 8. Front Caster Arm Configuration for PRD6000 & PRD7200 OnlyFRONT CASTER WHEEL INTERFERENCE CHECKIMPORTANT

Seite 6 - 6 Safety

14 OperationMAN0475 (9/21/2005)If mower becomes plugged causing belt to slip for overtwo seconds follow these steps:1. Maneuver equipment into a previ

Seite 7 - Safety 7

Operation 15MAN0475 (9/21/2005)OWNER PRE-OPERATION CHECK LIST(OWNER'S RESPONSIBILITY)___ Review and follow all safety rules and safetydecal instr

Seite 8 - 8 Safety

16 Owner ServiceMAN0475 (9/21/2005)OWNER SERVICEThe information in this section is written for operatorswho possess basic mechanical skills. If you ne

Seite 9 - Safety 9

Owner Service 17MAN0475 (9/21/2005) Figure 12. Lubrication Points & ChartREF DESCRIPTION FREQUENCY1 Front U-Joint 8 Hours2 Caster Wheel (Four whee

Seite 10 - 10 Operation

18 Owner ServiceMAN0475 (9/21/2005) Figure 13. Belt RoutingBELT SERVICE Belt ReplacementOne of the major causes of belt failure is improperinstallatio

Seite 11 - Tether Chain

Owner Service 19MAN0475 (9/21/2005)Blade Installation Your dealer can supply genuine replacementblades. Substitute blades may not meet originalequipm

Seite 12 - 12 Operation

2 IntroductionGen’l (Rev. 2/5/2007)TO THE DEALER:Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read man

Seite 13 - Operation 13

20 TroubleshootingMAN0475 (9/21/2005)TROUBLE SHOOTINGMOWING CONDITIONSPROBLEM POSSIBLE CAUSE SOLUTIONGrass cut higher in center of swath than at edgeH

Seite 14 - 14 Operation

Troubleshooting 21MAN0475 (9/21/2005)TROUBLE SHOOTINGBELT CONDITIONS* Check belt for damage by laying it flat on the floor. A belt that does not lie f

Seite 15 - Operation 15

22 Dealer ServiceMAN0475 (9/21/2005)DEALER SERVICEThe information in this section is written for dealer ser-vice personnel. The repair described here

Seite 16 - 16 Owner Service

Dealer Service 23MAN0475 (9/21/2005)Spindle Assembly Refer to Figure 17.Bearing cones and cups are designed to work together.It is important to positi

Seite 17 - Owner Service 17

24 Dealer ServiceMAN0475 (9/21/2005). Figure 18. Gearbox AssemblyGEARBOX REPAIRRead this entire section before starting any repair.Many steps are depe

Seite 18 - 18 Owner Service

Dealer Service 25MAN0475 (9/21/2005)with an OD that will sit on the outside edge of theseal but will clear the housing. Tubing with an ODthat is too s

Seite 19 - Owner Service 19

26 Dealer ServiceMAN0475 (9/21/2005)Gearbox DisassemblyRefer to Figure 18.1. Remove top cover (22) from housing. Turn gearboxupside down and pour out

Seite 20 - 20 Troubleshooting

Dealer Service 27MAN0475 (9/21/2005)19. Check gearbox housing for leaks by plugging allholes except one. Apply 4 psi compressed air andimmerse the gea

Seite 21 - Troubleshooting 21

28 Dealer ServiceMAN0475 (9/21/2005)3. Clamp cup in vise as shown in Figure 25 and tapon yoke to completely remove cup from yoke.Repeat Step 2 and Ste

Seite 22 - 22 Dealer Service

Assembly 29MAN0475 (9/21/2005)ASSEMBLY INSTRUCTIONSDEALER SET-UP INSTRUCTIONSAssembly of this mower is the responsibility of theWoods dealer. If shoul

Seite 23 - Refer to Figure 17

Introduction 3MAN0475 (9/21/2005)TABLE OF CONTENTSINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 24 - 24 Dealer Service

30 AssemblyMAN0475 (9/21/2005)Install Top Link 9. Link, rear offset10. Link, front offset11. Link, U-bracket30. Sleeve, .62 x .84 x 2.8840. Screw, HHC

Seite 25 - Refer to Figure 20

Assembly 31MAN0475 (9/21/2005)Fill GearboxIMPORTANT Gearbox is not filled at the factory. Prior todelivery, make sure each gearbox is filled half-f

Seite 26 - Refer to Figure 18

32 AssemblyMAN0475 (9/21/2005) Figure 35. Quick Hitch Kit Installation (Optional)3. Attach offset link (1) to lower hitch clevis usingsleeves (3 &

Seite 27 - Refer to Figure 21

Dealer Check Lists 33MAN0475 (9/21/2005)DEALER CHECK LISTS PRE-DELIVERY CHECK LIST(DEALER’S RESPONSIBILITY)Inspect the equipment thoroughly after asse

Seite 28 - 28 Dealer Service

34 NotesMAN0475 (9/21/2005)NOTES

Seite 29 - Assembly 29

Parts 35MAN0475 (9/21/2005)PARTS INDEXMAIN FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 - 37GEARBOX ASSEMBLY . . .

Seite 30 - 30 Assembly

36 PartsMAN0475 (9/21/2005)PRD6000, PRD7200 & PRD8400 MAIN FRAME ASSEMBLY(Rev. 12/23/2005)

Seite 31 - Assembly 31

Parts 37MAN0475 (9/21/2005)PRD6000, PRD7200 & PRD8400 MAIN FRAME ASSEMBLYREF PART QTY DESCRIPTION1 – – – – 1 Main Frame (not sold separately)2 10

Seite 32 - 32 Assembly

38 PartsMAN0475 (9/21/2005)PRD6000, PRD7200 & PRD8400 GEARBOX ASSEMBLYREF PART QTY DESCRIPTIONA 1002499 1 Gearbox Assembly, Complete1 57458 1 Gear

Seite 33 - Dealer Check Lists 33

Parts 39MAN0475 (9/21/2005)PRD6000, PRD7200 & PRD8400 DRIVESHAFT WALTERSCHEID (TWO-LOBE SHAFT)REF PART QTY DESCRIPTIONA 40551 1 Complete Drive Sha

Seite 34 - 34 Notes

4 IntroductionMAN0475 (9/21/2005)SPECIFICATIONSPRD6000 PRD7200 PRD84003-Point Hitch Category 1 Category 1 Category 1Cutting Width 60" 72" 84

Seite 35 - Parts 35

40 PartsMAN0475 (9/21/2005)PRD6000, PRD7200 & PRD8400 DRIVESHAFT COMERREF PART QTY DESCRIPTIONA 1009508 1 Complete driveline asy1 1001300 2 Comple

Seite 36 - 36 Parts

Parts 41MAN0475 (9/21/2005)PRD6000, PRD7200 & PRD8400 BLADE & SPINDLE ASSEMBLY REF PART DESCRIPTION1 37009 Nut, Jam 7/8 NF2 10378 * Screw, HHC

Seite 37 - Parts 37

42 PartsMAN0475 (9/21/2005)PRD6000, PRD7200 & PRD8400 REAR CHAIN SHIELDING ASSEMBLY (OPTIONAL)PRD6000, PRD7200 & PRD8400 FRONT ROLLER ASSEMBLY

Seite 38 - 38 Parts

Parts 43MAN0475 (9/21/2005)MULCHING KIT (OPTIONAL)xxxx21REF PART QTY DESCRIPTIONA 1019430 1 PRD6000 Mulching kitA 1019431 1 PRD7200 Mulching kitA 1019

Seite 39 - Parts 39

44 PartsMAN0475 (9/21/2005)QUICK HITCH KIT (OPTIONAL)CHAIN CUT-TO-LENGTH CHARTModel Dimension “A”PRD6000 40"PRD7200 45"PRD8400 50"NOTE:

Seite 40 - 40 Parts

Parts 45MAN0475 (9/21/2005)SKID SHOE KIT (OPTIONAL)REF PART QTY DESCRIPTIONA 1004111 1 Skid Shoe Kit (contains 1 left and 1 right skid shoe)1 1004105

Seite 41 - Parts 41

46 AppendixBolt Torque & Size Charts (Rev. 10/10/2005)BOLT TORQUE CHARTAlways tighten hardware to these values unless a different torque value or

Seite 42 - 42 Parts

Appendix 47Bolt Torque & Size Charts (Rev. 10/10/2005)BOLT SIZE CHARTNOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for

Seite 43 - Parts 43

48 IndexMAN0475 (9/21/2005)INDEXASSEMBLYDealer Set-Up Instructions 29Initial Oil Fill 31Optional EquipmentChain Shielding 31Front Roller 31Quick Hitch

Seite 44 - 44 Parts

F-3079 (Rev. 6/1/2007)Woods Equipment Company2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 800-319-6637 tel800-399-6637 faxww

Seite 45 - Parts 45

Safety 5PRD Mower (9/13/2005)TRAINING Safety instructions are important! Read allattachment and power unit manuals; follow allsafety rules and safety

Seite 46 - 46 Appendix

F-8494 (Rev. 6/23/2005)Woods Equipment Company2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 800-319-6637 tel800-399-6637 faxw

Seite 47 - Appendix 47

6 SafetyPRD Mower (9/13/2005)(Safety Rules continued from previous page) Keep bystanders away from equipment. Do not operate or transport equipment

Seite 48 - 48 Index

Safety 7PRD Mower (9/13/2005) Tighten all bolts, nuts, and screws to torquechart specifications. Check that all cotter pins areinstalled securely to

Seite 49 - WARRANTY

8 SafetyMAN0475 (9/21/2005)SHIELD MISSINGDO NOT OPERATEPUT SHIELD ONDANGER18867--B1 - 155032 - 188673 - Serial Number PlateMODEL NO. SERIAL NO.Woods E

Seite 50 - F-8494 (Rev. 6/23/2005)

Safety 9MAN0475 (9/21/2005)SAFETY & INSTRUCTIONAL DECALSATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!Replace Immediately If Damaged!33347EFALL

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